Utilizing melt extrusion technology

Microfluidizer

The core technology of the microfluidic high-pressure homogenizer is the precise integration of its fixed-geometry interaction chamber with an ultra-highpressure, stable boosting system. Utilizing controllable, repeatable, and efficient physical forces (shear, impact, cavitation), it delivers an exceptionally reliable and efficient nano-preparation platform solution for users, spanning from laboratory research and development to large-scale production.

successful processing in a single pass
seamless scalability

Core Components and Technical Principles

The “Y” type chamber is better suited for processing liquid-liquid systems, including emulsification, drug encapsulation, and liposome preparation.

The “Z” type chamber is more appropriate for handling solid-liquid systems such as cell disruption, nano-dispersion, deagglomeration, particle size reduction, and mechanical exfoliation.

Scalable from Lab to Production

Maximum Throughput Minimum Throughput Maximum Pressure Voltage & Power
3–8 L/H 15 ml 200 MPa 380 V / 2.5 kW

Laboratory Model|Microfluidic Ultra-High Pressure Homogenizer

Dimensions:709.5*419*345mm

The material flows through a check valve and is pressurized within the high-pressure chamber pump. It is then forced through micrometer-scale nozzles to impact the emulsification chamber at subsonic velocity. Concurrently, intense cavitation and shear effects generate sufficiently small and uniform particle size distribution. This model is designed as a high-precision instrument specifically for research and development and small-batch production.

Maximum Throughput Minimum Throughput Maximum Pressure Voltage & Power
20,30,60 L/H 200 ml 200-276 MPa 380 V / 4 kW,7.5KW,11KW

Pilot Model|Microfluidic Homogenizer

Dimensions:1600*1800*840mm

A large-scale high-pressure microfluidic homogenizer tailored for research and development, pilot testing, and mass production applications.

Maximum Throughput Minimum Throughput Maximum Pressure Voltage & Power
120,240,480 L/H 5 L 200 MPa 380 V / 18 kW,35 KW,55 KW

Production Microfluidize

Dimensions:1850*1200*1700mm

Seamless scale-up from laboratory to production

Model Flow Rate
75Y 3-5L/H @2000bar

75Y/Z75

6-10L/H @2000bar
75Y-2/Z100

25-30L/H@2000bar

75Y-6/Z200

100-120L/H@2000bar

100Y-6/Z400

240-480L/H@2000bar
Z300/Z400/Z700 30-480L/H

DIAMOND INTERACTION CHAMBER

Primarily classified into two types: Y” type and “Z” type (designated for their internal diamond channels featuring fixed “Y” or “Z” shaped geometries). The internal microchannels do not vary with reaction conditions, ensuring consistent treatment performance for each 1ml of material passing through the chamber per pulse, high reproducibility across pulses, and a narrower particle size distribution in the processed material.

Y-type Homogenizing Chamber

Z-type Homogenizing Chamber

Product Advantages

Nano-scale Particle Size with Ultra-Narrow Distribution

Stable, consistent production of sub-100 nm formulations with a narrow particle size distribution.

Exceptional Process Repeatability and Scalability

Seamless scale-up from lab to industrial production, minimizing scale-up risks and production time.

High Efficiency and High Throughput

Single-pass processing for high efficiency and continuous industrial production.

Versatility Across Sample Types

Versatile applications across pharmaceuticals, biotechnology, cosmetics, food, and chemical industries.

Both laboratory-scale and production-scale models employ an identical core interaction chamber technology. This enables the optimal process parameters (primarily operating pressure) established on laboratory-scale units to be directly transferred to large-scale production equipment without re-optimization, thereby significantly reducing industrialization risks, costs, and development timelines.

85%

Product Quality Index

92%

Energy Generation

Industries We Support

Enabling innovation in pharmaceuticals, nanomaterials, food and specialty chemicals through advanced processing technologies.

pharmaceuticals & Biotechnology

Cosmetic

Food & Beverage

Chemicals and Materials

EXPERIMENTAL CASE

Liposome preparation

Particle size measurement after liposome preparation: 50–100 nm

 

Collagen preparation

Cerium Oxide

Cerium Oxide

Let’s Find the Right Extrusion Solution

Talk to Our Extrusion Experts

Tell us about your material, application, and production requirements. Our team will help you find the right hot melt extrusion solution for your process.